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API API-510 Exam Syllabus Topics:
| Section | Weight | Objectives |
|---|---|---|
| Damage Mechanisms and Corrosion Assessment | 22% | - Cracking mechanisms (environmental, fatigue, creep) - Damage assessment and prioritization - Internal, external, and localized corrosion - High-temperature damage and material degradation - Corrosion under insulation (CUI) and environmental degradation |
| Fitness-for-Service, RBI, and Pressure Testing | 12% | - Acceptance criteria and post-test evaluation - Hydrostatic, pneumatic, and leak testing rules - API 579/ASME FFS-1 screening and assessment - Risk-based inspection (RBI) principles and application |
| Design, Materials, and Fabrication Rules | 22% | - ASME Section VIII, V, IX application - MAWP, thickness, and joint efficiency calculations - Positive material identification (PMI) and traceability - Welding, qualification, and PWHT requirements - Flanges, bolting, gaskets, and special components - Material selection, properties, and toughness requirements |
| Inspection Scope, Planning, and Data Evaluation | 28% | - Code scope, jurisdiction, and regulatory requirements - TML/CML selection and measurement planning - Remaining life and corrosion rate calculations - Records review and baseline data collection - Inspection interval determination and extension rules - Inspection methods and technique selection |
| Repairs, Alterations, Rerating, and Mechanical Integrity | 16% | - Pressure relieving devices and overpressure protection - Rerating, reclassification, and nameplate updates - Documentation and post-work verification - Authorization and responsibility for work - Repair vs alteration definitions and procedures |
API Pressure Vessel Inspector Sample Questions:
1. Before non-destructive procedures are used in lieu of hydrostatic testing, what must be done?
A) An engineer experienced in pressure vessel design and the API inspector must be consulted
B) The API inspector and NBIC inspector must be consulted
C) An experienced engineer must be consulted
D) The API inspector must be consulted
2. Discuss the integration of environmental sustainability practices in the maintenance and inspection of pressure vessels as per API-510.
3. If local post-weld heat treatment is to be substituted for 360 degree banding, who is required to develop the procedure?
A) The owner user
B) The authorized pressure vessel inspector
C) The repair organization
D) A pressure vessel engineer experienced in the appropriate engineering specialties
4. An in-service vessel is being repaired or altered.
If there is a conflict between the requirements of API 510 and the legal jurisdiction, which should be followed?
A) the legal jurisdiction
B) API 510
C) either set of requirements based on engineer and AI approval
D) the most stringent requirements
5. Discuss how API-510 standards can be adapted to accommodate advancements in material science used in pressure vessel construction.
Solutions:
| Question # 1 Answer: A | Question # 2 Answer: Only visible for members | Question # 3 Answer: D | Question # 4 Answer: D | Question # 5 Answer: Only visible for members |
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